So how accurate in weight are all those freeweights and machines you use at the gym? 

Let’s examine all the different types…

Olympic Weight Plates

A Hampton 45lb plate weighing 47.2 lbs. Source: forum

An owner of a set of old Hampton plates weighed his whole set and found the majority to be within 2% of the marked weight, some within 4%, and a few outliers beyond 5%. The biggest inaccuracies, percentage-wise, were the smaller plates, so as far as pounds they were about a pound off.

He also meticulously weighed some CAP plates, CAP plates with grip holes, Golds Gym plates, and others. The results, for all brands, is that most plates are within 5% of the marked weight, above or below.

You’ll find 5% to be typical across most brands. That’s what Troy Barbell tells us about their cheaper plates without the Troy or VTX logo, that they are generally within 5% but not guaranteed.

A HardGainer writer shares his experience with inaccurate weights: “Prior to weighing my plates, I was usually, but unknowingly, lifting a different weight each week even when I thought I had the same poundage on the bar for those weeks.”

Calibrated Plates – Within 2%

You can get better than 5%. Troy Barbell guarantees that the weight plates with the Troy logo on them are all within 2%. That’s pretty good! You only pay a little more for that, and it’s why we’ve sold so many of the Troy premium plates.

Starting at 4:35 in the above video, Alan Thrall shows the new Troy plates he got from us, and how accurate they are. These Troy ‘PO’ model plates are easily the most popular we sell.

Bumper Plates: 1% Tolerance

Here we’re talking about the “economy” or “multipurpose” bumper plates, sold at the best prices, either black or color-coded.

Several brands of bumper plates nowadays are guaranteed within 1% of the marked weight. Rubber is a bit more consistent than iron in the shape or density of the material the product, I guess.

Rogue Fitness and Vulcan Strength both guarantee their economy bumpers to be within 1%.

Competition Bumpers – Within 10 Grams

Vulcan Competition Bumpers loaded on the bar

Competition bumper plates have a larger steel hub in the middle, taking up a good portion of the plate, with a few inches of rubber around the outside.

These are generally within 10 grams, including Rogue’s and Vulcan Strength‘s. 

A lot of home users get these for lifting in their garage, not so much for the accuracy of the plates but because economy bumpers are so thick and you’re maxed out fitting about 405 lb on a bar. For experienced lifters, deadlifts are the lift that is first limited by this. 

Other than that, they are the standard for IWF weightlifting competitions and the Crossfit Games. 

Calibrated Steel Discs – Also Within 10 Grams

Plates like Troy’s are not truly calibrated. They are often called that, but they’re actually just taking advantage of good processes in casting and milling to get a perfect size every time, translating to fairly accurate weight. The size of theirs is calibrated, while the weight just comes along for the ride to be pretty accurate too.

True calibrated plates, accurate within 10 grams, only come as solid steel plates (the above pic) or competition bumper plates (further above). Iron is just too unpredictable to get it right cost-effectively I think.

Steel powerlifting discs are very expensive! They are made for powerlifting competitions where accuracy is of utmost importance. Occasionally an OCD lifter buys some of them for non-competition use at home.


barbell shaft length

Barbells generally are pretty accurate. Even a $200 barbell should be really close to the intended weight, which is usually 45 lbs or 44 lbs / 20 kg. 

That isn’t to say that some cheap weight sets don’t include a “45lb” bar that weighs only 40 lbs. It can happen. But bars found in a commercial gym should be better than that. Cheap bars don’t last long in a commercial gym when subjected to abuse.


So for dumbbells, you can make a pretty good guess on how accurate they are based on the material used.

“Hex” (6-sided) head dumbbells, with or without rubber coating, are usually not super accurate. Figure within 5%, much like olympic plates.

Nicer rubber dumbbells might be within 2%. These will have perhaps 8 or 12 sided heads, or round heads, with thicker steel handles (30-35mm) than the cheap ones.

Round-head urethane dumbbells, of the type you see in nice health clubs, are going to pretty much always be within 2%. 

Rubber and urethane look similar, and you might not be able to tell the difference. One way to tell is only urethane dumbbells can have nicely detailed color logos on them.

Gym Machines: Converting the Weight

The rectangular weight plates in the machine’s spin-select weight stack are usually marked, but if you’re in a crappy gym or you picked up a cheap machine second hand, they’re probably 10lb or 5lb increments. Which one? Who knows.

Are those 10lb or 5lb plates accurate? Again, who knows. 

Then the question becomes, How does that convert to a freeweight movement? Are you really lifting 100 lbs?

The answer is: The levers, pulleys, and friction make it so complicated that there’s no accurate way to tell in general.

If you want to know how much you can bench press a barbell, get off the machine and bench press a barbell. That’s the only way to tell.

People do heavy squats on a Smith machine, heavy bench presses on a leverage bench, and heavy lat pulldowns, and they’re surprised when they attempt barbell squats, barbell bench presses, and pull ups that their numbers are only about half to 2/3 of the “machine” weight they lifted.

Another reason for this, besides the mechanics of a machine or simply inaccurate weights, is the stabilizer muscles your body has to recruit to balance a heavy barbell, something it does not have to do with a machine. That’s why freeweights are far more useful for building muscle or strength when it comes to primary compound exercises like the squat and any presses.